全自动超声波清洗机的工作原理与传统超声波清洗机一脉相承，核心仍然是基于“空化效应”。其基本过程是：换能器将功率超声频源的声能转换成机械振动，通过清洗槽壁将清洗液辐射到超声波。当声压或声强达到一定程度时，气泡迅速膨胀后又突然闭合，闭合瞬间产生冲击波，使气泡周围产生10??-10??Pa的压力及局部高温。这种超声波空化所产生的巨大压力能破坏不溶性污物而使其分散于溶液中。

The working principle of the fully automatic ultrasonic cleaning machine is in line with traditional ultrasonic cleaning machines, and the core is still based on the "cavitation effect". The basic process is that the transducer converts the sound energy of the power ultrasonic frequency source into mechanical vibration, and radiates the cleaning solution to the ultrasonic waves through the cleaning tank wall. When the sound pressure or intensity reaches a certain level, the bubble rapidly expands and then suddenly closes, producing a shock wave at the moment of closure, causing a 10?? -10?? Pa pressure and local high temperature. The enormous pressure generated by ultrasonic cavitation can destroy insoluble pollutants and disperse them in the solution.

全自动超声波清洗机主要由以下部分构成：

The fully automatic ultrasonic cleaning machine mainly consists of the following parts:

清洗槽：包括超声波清洗槽、漂洗槽等，用于不同阶段的清洗处理。

Cleaning tank: including ultrasonic cleaning tank, rinsing tank, etc., used for different stages of cleaning treatment.

干燥槽：用于清洗后工件的干燥处理。

Drying tank: used for drying the cleaned workpiece.

机械手及传动系统：采用单臂机械输送、悬挂链、气缸推动等方式，实现工件在各槽体之间的自动传送。

Mechanical arm and transmission system: using single arm mechanical conveying, suspension chain, cylinder pushing and other methods to achieve automatic transfer of workpieces between various tanks.

PLC控制系统：实现全自动程序化控制，通过人机界面触摸屏进行操作，具备自动和手动转换功能。

PLC control system: realizes fully automatic programmed control, operates through the touch screen of the human-machine interface, and has the function of automatic and manual conversion.

辅助系统：包括自动恒温加热系统、高温过滤干燥系统、声光报警功能、定量加液与污染控制等。

Auxiliary system: including automatic constant temperature heating system, high temperature filtration and drying system, sound and light alarm function, quantitative liquid addition and pollution control, etc.

全自动超声波清洗机的典型清洗工序包括：上料→热浸洗→上升脱液→超声精洗→上升脱液→超声精洗→上升脱液→蒸汽浴洗→上升冷冻干燥→烘干→出料。

The typical cleaning process of a fully automatic ultrasonic cleaning machine includes: feeding → hot-dip washing → ascending dehydration → ultrasonic precision washing → ascending dehydration → ultrasonic precision washing → ascending dehydration → steam bath washing → ascending freeze-drying → drying → discharging.

在应用方面，全自动超声波清洗机在五金制品领域用于除油、去污、防锈油脂清除、电镀前处理等。在医疗器械领域，可实现医疗器械的深度清洁与合规处理。在电子行业，用于半导体硅片、电子元件表面的出色去污。在铁路领域，用于车厢空调清洗、车头部件除锈等。设备还广泛应用于电池、钟表零件、汽车摩托车配件、压缩机部件、珠宝首饰、眼镜架、轴承等行业。

In terms of application, fully automatic ultrasonic cleaning machines are used in the field of hardware products for oil removal, dirt removal, rust proof grease removal, electroplating pretreatment, etc. In the field of medical devices, deep cleaning and compliance processing of medical devices can be achieved. In the electronics industry, it is used for efficient cleaning of semiconductor silicon wafers and electronic component surfaces. In the railway field, it is used for cleaning cabin air conditioning and rust removal of locomotive components. The equipment is also widely used in industries such as batteries, clock parts, automotive and motorcycle accessories, compressor components, jewelry, eyeglass frames, bearings, etc.

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