
CNC精密五金必用!通过式喷淋清洗机,除油干燥一步达标
CNC precision hardware is a must-have! Through the spray cleaning machine, the oil removal and drying meet the standard in one step
CNC精密五金零件加工后,表面附着的切削油、抛光膏、金属微屑,是影响产品品质的核心隐患,尤其高精度五金件,对除油洁净度、干燥度、无残留要求极高,普通人工清洗、简易喷淋设备根本无法达标,极易出现油污残留、水渍斑点、干燥不透等问题,导致达因笔测试不合格,直接影响包装出货与产品合格率。通过式喷淋清洗机专为精密五金批量清洗设计,适配标准化工业清洗流程,集喷淋粗洗、精洗、漂洗、沥水、干燥于一体,完美契合CNC零件全流程清洗需求,告别人工繁琐操作,洁净度、干燥度双达标,轻松通过达因笔测试。
After CNC precision hardware parts are processed, cutting oil, polishing paste, and metal chips attached to the surface are the core hidden dangers that affect product quality. Especially for high-precision hardware parts, the requirements for oil removal cleanliness, dryness, and no residue are extremely high. Ordinary manual cleaning and simple spraying equipment cannot meet the standards, which easily leads to problems such as oil residue, water stains, spots, and poor drying, resulting in the failure of the Dain pen test, directly affecting packaging, shipping, and product qualification rate. The through type spray cleaning machine is designed specifically for batch cleaning of precision hardware and is compatible with standardized industrial cleaning processes. It integrates spray coarse cleaning, fine cleaning, rinsing, draining, and drying, perfectly meeting the full process cleaning needs of CNC parts. It eliminates manual and tedious operations, achieves dual standards of cleanliness and dryness, and easily passes the Dain pen test.
精密五金清洗痛点:达标难、效率低,人工操作易报废
Pain points of precision hardware cleaning: difficult to meet standards, low efficiency, and easy to scrap manual operation
CNC精密五金零件体积小、结构精细,部分带有微孔、窄缝、盲孔,切削油附着力强,传统人工擦洗、简易浸泡清洗,不仅效率极低,单批次处理耗时超半小时,还容易划伤零件表面、磕碰变形;即便搭配超声波清洗,缺少后续闭环喷淋漂洗与恒温干燥,极易出现清洗剂残留、水渍残留,达因笔测试通过率不足70%,返工率居高不下。而通过式喷淋清洗机,可对接标准化清洗工艺流程,实现流水线式自动化作业,从清洗到干燥全流程可控,彻底解决精密件清洗达标难、效率低、人工损耗大的行业难题。
CNC precision hardware parts have small volume and fine structure, some of which have micro holes, narrow gaps, and blind holes. The cutting oil has strong adhesion, and traditional manual scrubbing and simple soaking cleaning not only have extremely low efficiency, but also take more than half an hour to process in a single batch, and are prone to scratching, bumping, and deforming the surface of the parts; Even with ultrasonic cleaning, the lack of subsequent closed-loop spray rinsing and constant temperature drying can easily result in residual cleaning agents and water stains. The pass rate of the Dain pen test is less than 70%, and the rework rate remains high. Through the use of a spray cleaning machine, standardized cleaning processes can be integrated to achieve automated assembly line operations. The entire process from cleaning to drying can be controlled, completely solving the industry problems of difficult to meet precision parts cleaning standards, low efficiency, and high manual losses.
通过式喷淋清洗机:适配精密五金标准清洗流程,全程可控
Through type spray cleaning machine: adapted to the standard cleaning process of precision hardware, fully controllable throughout the process
针对CNC精密五金除油清洗的标准流程,通过式喷淋清洗机可完美适配每一个环节,实现全流程自动化,无需人工反复操作。设备支持多工位分区设计,对应标准清洗步骤:先将零件规整摆放至清洗篮,设备第一工位完成配比液喷淋粗洗,采用CY-1006A专用清洗剂按1:19兑水稀释,加热至60-70℃恒温喷淋,高压水流全方位冲洗,快速剥离表面切削油与杂质,替代人工手动清洗;第二工位完成二次精洗喷淋,进一步清除残留油污与清洗剂,配合纯水漂洗工位,上下抖动式喷淋,彻底冲净残留液,杜绝化学残留。
For the standard process of CNC precision hardware degreasing and cleaning, the spray cleaning machine can perfectly adapt to every step, achieving full process automation without the need for manual repeated operations. The equipment supports multi station partition design, corresponding to standard cleaning steps: first, the parts are neatly placed in the cleaning basket. The first station of the equipment completes the coarse cleaning by spraying the proportioning solution. CY-1006A special cleaning agent is diluted with water at a ratio of 1:19, heated to 60-70 ℃ and sprayed at a constant temperature. High pressure water flow is used for all-round flushing to quickly remove surface cutting oil and impurities, replacing manual cleaning; The second workstation completes a second round of fine washing and spraying to further remove residual oil stains and cleaning agents. In conjunction with the pure water rinsing workstation, a shaking spray is used to thoroughly rinse off residual liquid and eliminate chemical residues.
设备后续集成沥水、恒温干燥、风冷冷却模块,喷淋清洗完成后,自动进入沥水工位,配合无尘风枪预处理,快速去除表面大颗粒水滴;随后进入100-115℃恒温烤箱段,干燥3-5分钟,烘干彻底无水印;最后经风机风冷3-5分钟,快速降温至室温,零件取出后无变形、无残留、无水渍,表面洁净干爽,达因笔测试通过率100%,直接进入包装出货环节,全程无需人工中转,省时省力。
The equipment integrates drainage, constant temperature drying, and air-cooled cooling modules. After the spray cleaning is completed, it automatically enters the drainage station and is pre treated with a dust-free air gun to quickly remove large surface water droplets; Then enter the 100-115 ℃ constant temperature oven section, dry for 3-5 minutes, and dry thoroughly without any watermarks; Finally, the parts are air-cooled by a fan for 3-5 minutes and quickly cooled to room temperature. After being removed, there is no deformation, residue, or water stains on the surface, and the surface is clean and dry. The pass rate of the Dyn pen test is 100%, and it can directly enter the packaging and shipping process without manual transfer, saving time and effort.
设备核心优势,适配精密制造批量生产
Equipment core advantages, suitable for precision manufacturing and mass production
通过式喷淋清洗机为全自动流水线设计,温度、喷淋压力、清洗时长、干燥温度均可精准调控,完美匹配精密五金清洗的各项参数要求,避免人工操作的误差。设备采用360°多角度喷淋嘴,无冲洗死角,微孔、夹缝内的杂质也能彻底清除,相比单一批量超声波清洗,多了闭环喷淋漂洗与干燥环节,洁净度与干燥度更有保障,单批次清洗时长缩短至10分钟内,效率较人工提升8倍以上。
The through type spray cleaning machine is designed for a fully automatic assembly line, with precise control of temperature, spray pressure, cleaning duration, and drying temperature, perfectly matching the various parameter requirements of precision hardware cleaning and avoiding errors in manual operation. The equipment adopts a 360 ° multi angle spray nozzle, with no dead corners for flushing, and impurities in micropores and crevices can be thoroughly removed. Compared with single batch ultrasonic cleaning, it has a closed-loop spray rinsing and drying process, which ensures better cleanliness and dryness. The cleaning time for a single batch is shortened to less than 10 minutes, and the efficiency is more than 8 times higher than manual cleaning.
设备整机密封环保,废液统一回收过滤,清洗液可循环使用,降低耗材成本,全程无刺鼻异味、无废液飞溅,符合精密制造车间环保要求。适配各类CNC精密五金、电子元件、小型机械零件,从清洗、漂洗、干燥到冷却,全流程一站式完成,省去多设备中转麻烦,是精密制造行业降本增效、提升产品合格率的必备工业清洗设备。
The entire equipment is sealed and environmentally friendly, and the waste liquid is uniformly recycled and filtered. The cleaning solution can be reused, reducing the cost of consumables. There is no pungent odor or waste liquid splashing throughout the process, which meets the environmental protection requirements of precision manufacturing workshops. Suitable for various CNC precision hardware, electronic components, and small mechanical parts, the entire process from cleaning, rinsing, drying to cooling is completed in one stop, saving the trouble of multiple equipment transfers. It is an essential industrial cleaning equipment for the precision manufacturing industry to reduce costs, increase efficiency, and improve product qualification rates.
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