内孔去毛刺

　　Remove burrs from the inner hole

　　压铸件、机加工件的内孔去毛刺是制造业中常见的难题，核心挑战有内孔结构的隐蔽性、工具适配性、毛刺多样性、精度控制等等，而济南科尔还需要解决自动化生产。济南科尔是中国首批拥有自主研发生产去毛刺工业母机、两度获得首台（套）重大技术装备奖的新三板创新层科技企业，早在15年前专门针对交叉孔、斜孔、盲孔、螺纹孔等内孔去毛刺清洗，开始了高压水射流专机试制研发，截至2025年年初，在去毛刺领域的发明专利有300余项，其中高压水去毛刺发明专利多达数十项，包括水射流去毛刺生产线，过滤系统和水射流去毛刺装备，机器人水射流去毛刺机，高压水供给系统，多轴联动水刀去毛刺装置，水刀压力控制，高压水刀密封控制装置等等。过往济南科尔会根据产品材质、产品结构、毛刺形态，结合技术要求给出定制化去毛刺解决方案，如今依托济南科尔成熟可靠的去毛刺工业母机，推出CNC高压清洗机标准机型，为柔性生产又添两员猛将。水射流无损加工，无残留，不变色，不变形，环保节能而且高效，是阀体、壳体、阀芯、手机边框中框底板、热交换器等产品去毛刺清洗的最佳解决方案。

　　Deburring the inner holes of die cast and machined parts is a common challenge in the manufacturing industry. The core challenges include the concealment of the inner hole structure, tool adaptability, burr diversity, precision control, and so on. Jinan Ke'er also needs to solve the problem of automated production. Jinan Ke'er is one of the first innovative layer technology enterprises in China to independently develop and produce deburring industrial mother machines, and has won the first major technical equipment award twice. As early as 15 years ago, it specialized in deburring and cleaning inner holes such as cross holes, inclined holes, blind holes, and threaded holes, and began the trial and development of high-pressure water jet special machines. As of the beginning of 2025, there are more than 300 invention patents in the field of deburring, including dozens of patents for high-pressure water deburring, including water jet deburring production lines, filtration systems, and water jet deburring equipment, robot water jet deburring machines, high-pressure water supply systems, multi axis linkage water jet deburring devices, water jet pressure control, high-pressure water jet sealing control devices, and so on. In the past, Jinan Ke'er would provide customized deburring solutions based on product materials, structure, and burr morphology, combined with technical requirements. Now, relying on Jinan Ke'er's mature and reliable deburring industrial mother machine, we have launched a standard model of CNC high-pressure cleaning machine, adding two more talented personnel to flexible production. Water jet non-destructive processing, no residue, no discoloration, no deformation, environmentally friendly, energy-saving and efficient, is the best solution for deburring and cleaning products such as valve bodies, shells, valve cores, phone frame bottom plates, heat exchangers, etc.

　　设备特点分配

　　Equipment feature allocation

　　可非标定制CNC高压清洗机； 机型HS6550系统压力：MPa50； 机型HS6580系统压力：MPa80； 系统压力可调，水刀可无级定向调节； 可对非金属、铝合金、碳钢、不锈钢、铜、钛合金、锌合金、铸铁等多种材质的压铸件和机加工件去毛刺清洗；去除毛刺的同时，去除切屑、油污、颗粒等杂质； CNC编程，数控转台，水射流压力可以变频调节，可精确走位，控制旋转角度、速度、压力和位置，加工更灵活； 带数字式压力开关，过压报警功能； 自动收集水雾，改善作业环境，减少对操作人员健康危害； 过滤等级：5μm，水可循环过滤使用，柔性水射流无损加工； 配备集中润滑系统，能自动、均匀润滑设备运动部件，减少磨损，延长设备使用寿命，提高设备可靠性和稳定性。 自主研发专用旋转接头：侧喷可以定制角度与长度，标准机有45°斜角、90°双侧水刀，可直喷、点喷、扇面喷，全覆盖清洗零件表面和深入产品交叉孔、斜孔、盲孔、螺纹孔、小孔等内腔去毛刺清洗，去除加工后相贯线上的毛刺，同时去除油污、颗粒、切屑等杂质。 标准机可配备4把水刀，也可根据工艺选配其他去毛刺工具，可包含刀具、磨料刷等； 自动切换刀具；刀头磨损可以单独更换，不需要更换刀柄，成本更低；宝石喷嘴经久耐磨，切换方便； 适用多品种、多规格、小批量灵活生产。

　　Non standard customized CNC high-pressure cleaning machine; Model HS6550 system pressure: MPa50; Model HS6580 system pressure: MPa80; The system pressure is adjustable, and the water jet can be infinitely oriented and adjusted; Can deburr and clean die-casting and machined parts made of various materials such as non-metallic, aluminum alloy, carbon steel, stainless steel, copper, titanium alloy, zinc alloy, cast iron, etc; Remove chips, oil stains, particles and other impurities while removing burrs; CNC programming, CNC turntable, variable frequency adjustment of water jet pressure, precise positioning, control of rotation angle, speed, pressure and position, more flexible processing; Equipped with digital pressure switch and overvoltage alarm function; Automatically collect water mist, improve working environment, and reduce health hazards to operators; Filtration grade: 5 μ m, water can be recycled for filtration, flexible water jet non-destructive processing; Equipped with a centralized lubrication system, it can automatically and uniformly lubricate the moving parts of the equipment, reduce wear, extend the service life of the equipment, and improve equipment reliability and stability. Independently developed specialized rotary joint: Side spray can be customized in angle and length. The standard machine has 45 ° oblique angle and 90 ° double-sided water jet, which can be directly sprayed, spot sprayed, and fan-shaped sprayed. It covers the surface of the cleaned parts and deeply cleans the inner cavity of cross holes, oblique holes, blind holes, threaded holes, small holes, etc. to remove burrs on the intersecting lines after processing, as well as impurities such as oil stains, particles, and chips. The standard machine can be equipped with 4 water knives, and other deburring tools can also be selected according to the process, including cutting tools, abrasive brushes, etc; Automatically switch cutting tools; The wear of the blade head can be replaced separately without the need to replace the handle, resulting in lower costs; The gemstone nozzle is durable and easy to switch; Suitable for flexible production of multiple varieties, specifications, and small batches.

　　3应用场景

　　3 Application Scenarios

　　目前的CNC高压清洗机已经广泛应用于高精密工业生产制造中，包括汽车，航空航天，军工，医疗，工业装备，通用装备，船舶制造，机床核心功能部件，光通信设备，机电设备，3C消费电子，家居卫浴，家电，新能源，纺织，模具，轨道交通，液压阀块，阀芯 电池阀，油泵壳体等行业。

　　At present, CNC high-pressure cleaning machines have been widely used in high-precision industrial production and manufacturing, including automotive, aerospace, military, medical, industrial equipment, general equipment, shipbuilding, core functional components of machine tools, optical communication equipment, electromechanical equipment, 3C consumer electronics, home bathroom, household appliances, new energy, textiles, molds, rail transportation, hydraulic valve blocks, valve cores, battery valves, oil pump housings and other industries.

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