
铝制品除油除蜡难题?通过式清洗机+1301清洗剂保原色
Is it difficult to remove oil and wax from aluminum products? Through type cleaning machine+1301 cleaning agent to preserve the original color

在铝制品加工行业,除油除蜡是保障产品质量的关键工序。铝制品表面残留的切削油、冲压油和抛光蜡,不仅影响后续的阳极氧化、喷涂等工序,还会破坏产品外观质感。更让人头疼的是,铝材质较软,传统清洗方式要么除油除蜡不彻底,要么容易损伤表面、破坏金属原色。其实,选对设备和清洗剂就能轻松解决——通过式清洗机搭配1301清洗剂,实现铝制品单槽高效除油除蜡,还能完美保持金属原色。今天就专门给大家科普这套清洗方案的核心优势和使用要点。
In the aluminum processing industry, oil and wax removal is a key process to ensure product quality. The residual cutting oil, stamping oil, and polishing wax on the surface of aluminum products not only affect subsequent processes such as anodizing and spraying, but also damage the appearance and texture of the product. What is even more headache inducing is that aluminum material is relatively soft, and traditional cleaning methods either fail to thoroughly remove oil and wax, or are prone to damaging the surface and damaging the original color of the metal. In fact, choosing the right equipment and cleaning agent can easily solve the problem - by using a cleaning machine with 1301 cleaning agent, aluminum products can be efficiently degreased and waxed in a single tank, while also perfectly maintaining the original color of the metal. Today, we will specifically explain the core advantages and usage points of this cleaning solution to everyone.
先说说铝制品除油除蜡的核心难点。一方面,铝制品加工过程中附着的抛光蜡多为油性物质,附着力强,普通清洗很难彻底剥离,尤其是工件的缝隙、边角等死角,容易残留蜡渍;另一方面,铝的化学性质较活泼,很多碱性或酸性清洗剂会腐蚀铝表面,导致工件发黄、变色,失去原本的金属光泽。传统的人工擦拭或普通单槽清洗机,要么效率低、清洗不均,要么无法把控清洗剂对铝材质的影响,很难兼顾清洗效果和外观保护。
First, let's talk about the core difficulties of removing oil and wax from aluminum products. On the one hand, the polishing wax attached during the processing of aluminum products is mostly an oily substance with strong adhesion. It is difficult to completely remove it with ordinary cleaning, especially in the gaps, corners and other dead corners of the workpiece, which are prone to residual wax stains; On the other hand, the chemical properties of aluminum are more reactive, and many alkaline or acidic cleaning agents can corrode the surface of aluminum, causing the workpiece to yellow, discolor, and lose its original metallic luster. Traditional manual wiping or ordinary single slot cleaning machines are either inefficient, unevenly cleaned, or unable to control the impact of cleaning agents on aluminum materials, making it difficult to balance cleaning effectiveness and appearance protection.
通过式清洗机之所以能高效适配铝制品单槽除油除蜡,核心在于其连续化清洗设计和精准的工艺控制。和传统间歇式清洗设备不同,通过式清洗机采用流水线作业模式,铝制品通过输送装置自动进入单槽清洗区域,无需人工频繁搬运,大幅提升了清洗效率,特别适合批量生产的铝制品加工企业。更关键的是,设备可精准控制清洗温度、压力和时间,避免因操作不当损伤铝制品,再搭配专用的1301清洗剂,能实现“除油除蜡彻底+保持金属原色”的双重效果。
The reason why the through type cleaning machine can efficiently adapt to single tank oil and wax removal of aluminum products lies in its continuous cleaning design and precise process control. Unlike traditional intermittent cleaning equipment, the through type cleaning machine adopts an assembly line operation mode. Aluminum products are automatically transported into the single tank cleaning area through a conveying device, without the need for frequent manual handling, greatly improving cleaning efficiency. It is particularly suitable for aluminum product processing enterprises engaged in mass production. More importantly, the equipment can accurately control the cleaning temperature, pressure, and time to avoid damaging aluminum products due to improper operation. Combined with specialized 1301 cleaning agent, it can achieve a dual effect of "thorough oil and wax removal+maintaining the original color of the metal".
这里必须重点说说1301清洗剂的优势。这款清洗剂是专为铝及铝合金制品研发的中性清洗产品,最大特点就是温和无腐蚀,不会与铝发生化学反应,能在彻底除油除蜡的同时,完美保留铝制品的金属原色。它的去污能力也十分突出,能快速分解抛光蜡、切削油等油性污渍,还能渗透到工件的微小缝隙中,去除死角残留。和通过式清洗机搭配使用时,清洗剂在超声波或高压喷淋的作用下,形成均匀的清洗氛围,既能保证批量铝制品清洗质量一致,又能减少清洗剂损耗,降低清洗成本。
The advantages of 1301 cleaning agent must be emphasized here. This cleaning agent is a neutral cleaning product specially developed for aluminum and aluminum alloy products. Its biggest feature is mild and non corrosive, without chemical reaction with aluminum. It can thoroughly remove oil and wax while perfectly preserving the original metal color of aluminum products. Its cleaning ability is also outstanding, it can quickly decompose oily stains such as polishing wax and cutting oil, and can penetrate into the tiny gaps of the workpiece to remove dead corners and residues. When used in conjunction with a through type cleaning machine, the cleaning agent forms a uniform cleaning atmosphere under the action of ultrasound or high-pressure spray, which can ensure consistent cleaning quality of bulk aluminum products, reduce cleaning agent loss, and lower cleaning costs.
给大家说说通过式清洗机搭配1301清洗剂的核心清洗流程,操作简单且可控。第一步,提前调试设备:将1301清洗剂按比例倒入单槽清洗槽,根据铝制品的油污蜡渍情况,设定清洗温度(一般40-60℃为宜)、输送速度和超声波功率;第二步,上料清洗:将待清洗的铝制品整齐放置在输送带上,工件随输送带自动进入清洗区域,在1301清洗剂和超声波/高压喷淋的共同作用下,表面油污蜡渍快速剥离;第三步,后续处理:清洗完成的铝制品自动送出,可直接进行漂洗、烘干工序,整个过程连续高效,无需人工值守,适合大批量连续生产。
Let me tell you about the core cleaning process of using a pass through cleaning machine with 1301 cleaning agent, which is easy to operate and controllable. The first step is to debug the equipment in advance: pour 1301 cleaning agent into the single tank cleaning tank in proportion, and set the cleaning temperature (generally 40-60 ℃), conveying speed and ultrasonic power according to the oil stain and wax stain of aluminum products; Step 2, loading and cleaning: Place the aluminum products to be cleaned neatly on the conveyor belt, and the workpieces will automatically enter the cleaning area with the conveyor belt. Under the combined action of 1301 cleaning agent and ultrasonic/high-pressure spray, the surface oil and wax stains will be quickly peeled off; Step 3, follow-up processing: The cleaned aluminum products are automatically sent out and can be directly rinsed and dried. The entire process is continuous and efficient, without the need for manual supervision, and is suitable for large-scale continuous production.
使用这套清洗方案时,有几个实用要点要注意。一是1301清洗剂的配比要精准,建议按照产品说明书的比例稀释,配比过高会增加成本,过低则影响除油除蜡效果;二是控制清洗温度,温度过高可能导致清洗剂活性下降,还可能轻微影响铝制品表面光泽,严格遵循40-60℃的区间;三是定期维护设备和更换清洗剂,及时过滤清洗槽内的杂质,避免二次污染工件,当清洗剂去污能力明显下降时,要及时更换,确保清洗效果稳定。
There are several practical points to note when using this cleaning solution. Firstly, the ratio of 1301 cleaning agent should be precise. It is recommended to dilute it according to the ratio in the product manual. If the ratio is too high, it will increase costs, while if it is too low, it will affect the oil and wax removal effect; The second is to control the cleaning temperature. If the temperature is too high, it may lead to a decrease in the activity of the cleaning agent and may also slightly affect the surface gloss of aluminum products. Strictly follow the range of 40-60 ℃; The third is to regularly maintain equipment and replace cleaning agents, filter impurities in the cleaning tank in a timely manner, and avoid secondary pollution of the workpiece. When the cleaning agent's ability to remove dirt significantly decreases, it should be replaced in a timely manner to ensure stable cleaning results.
总结下来,铝制品单槽除油除蜡不用再纠结“清洗不彻底”和“破坏原色”的矛盾,通过式清洗机的连续化高效清洗优势,搭配1301清洗剂的温和去污、保原色特性,能完美解决这一行业痛点。对于批量生产的铝制品加工企业来说,这套方案不仅能提升清洗效率、保证清洗质量,还能降低人工和耗材成本,是理想的清洗选择。如果大家不确定自家铝制品的清洗参数,建议带着工件样品找设备厂家做试洗,根据试洗效果优化工艺,确保方案精准匹配生产需求。
In summary, there is no need to worry about the contradiction between "incomplete cleaning" and "damaging the original color" when removing oil and wax from aluminum products in a single groove. With the continuous and efficient cleaning advantages of the traditional cleaning machine, combined with the mild stain removal and color preservation characteristics of 1301 cleaning agent, this industry pain point can be perfectly solved. For aluminum processing enterprises engaged in mass production, this solution not only improves cleaning efficiency and ensures cleaning quality, but also reduces labor and consumables costs, making it an ideal cleaning choice. If you are unsure about the cleaning parameters of your own aluminum products, it is recommended to bring a sample of the workpiece to the equipment manufacturer for trial cleaning. Based on the trial cleaning effect, optimize the process to ensure that the plan accurately matches production needs.
本文由 通过式清洗机 友情奉献.更多有关的知识请点击 http://www.jnthcsb.com/ 真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.
This article is a friendly contribution from the through type cleaning machine For more related knowledge, please click http://www.jnthcsb.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
公司:济南科尔超声波设备有限公司
热线:18663767799
地址:山东省济南市济阳区创业路与启航街交叉口南40米