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常见问题

网带式清洗机上清洗剂与防锈油配套使用要点

作者:guanli来源:http://www.jnthcsb.com/时间:2022-07-23

确定一下网带式清洗机的设置,这样便于我们从确定中分析清洗剂的选择。设置如下:
Determine the setting of the mesh belt cleaner, so that we can analyze the choice of cleaning agent from the determination. The settings are as follows:
1、线速度可调
1. Linear speed adjustable
2、浸泡式,超声波清洗
2. Immersion, ultrasonic cleaning
3、框式、升降式运行
3. Frame and lift operation
4、有风扫、负压式烘干
4. With wind sweeping and negative pressure drying
5、浸油防锈,风扫沥油
5. Soak oil for rust prevention, and drain oil by air sweeping
这一套工艺设置广泛应用于汽车零部件清洗防锈。经常会用到以下几种介质产品,黑色金属清洗剂,水性防锈剂或切水剂,防锈油。
This set of process settings is widely used in the cleaning and rust prevention of auto parts. The following media products are often used: ferrous metal cleaning agents, water-based rust preventive agents or cutting agents, and rust preventive oils.
清洗剂选择要点:
Key points of detergent selection:
1、根据工件上带油量多少,清洗剂的组成类型多种多样。通常情况下会选择表面活性剂加碱的组合来清洗。
1. According to the amount of oil carried on the workpiece, the composition of the cleaning agent is diverse. Usually, the combination of surfactant and alkali will be selected for cleaning.
2、想要获得较长的清洗效果和换槽周期,清洗剂需要具有较好的清洗后排油性,即在溢流时,清洗下来的油溢流下来,保持清洗剂的清洁度,保持良好的再清洗性能。
2. In order to obtain a longer cleaning effect and tank changing cycle, the cleaning agent needs to have better oiliness after cleaning, that is, when overflowing, the cleaned oil overflows, so as to maintain the cleanliness of the cleaning agent and maintain good re cleaning performance.
3、清洗剂与防锈油分离性好,不能出现乳化问题。当然,水性防锈剂与防锈油的分离性也要好,切水剂与清洗剂的分离性也要好。
3. The cleaning agent is well separated from the antirust oil, and the emulsification problem cannot occur. Of course, the water-based antirust agent and antirust oil are also better separated, and the water cutting agent and cleaning agent are also better separated.
山东超声波清洗机厂家认为网带式清洗机上的细节设计也至关重要,比如:
Shandong ultrasonic cleaner manufacturers believe that the detailed design of the mesh belt cleaner is also crucial, such as:
1、每一个工位后都设计风扫(切),将前一个液槽中携带的液尽可能的减少。2、负压烘干工位,保持稳定真空度。3、清洗槽、漂洗槽设计溢流。
1. Air sweeping (cutting) is designed after each station to reduce the liquid carried in the previous liquid tank as much as possible. 2. Negative pressure drying station to maintain a stable vacuum. 3. Overflow is designed for cleaning tank and rinsing tank.
清洗过程中的每一道工序设置都需要权衡效率和清洗质量。不能一味的追求效率而不顾科学的清洗参数设置。在实际服务客户过程中,不止一次地遇到过这些状况:
Each process setting in the cleaning process needs to weigh efficiency and cleaning quality. We should not blindly pursue efficiency regardless of scientific cleaning parameter settings. In the process of actually serving customers, I have encountered these situations more than once:
1、清洗时间设置特别短,10秒或30秒。按照常规的设定时间应该是3-5分钟。
1. The cleaning time setting is particularly short, 10 seconds or 30 seconds. The conventional setting time should be 3-5 minutes.
山东超声波清洗机
2、没有风切,没有漂洗,清洗后直接防锈。清洗后的工件表面会携带大量清洗剂,会污染防锈油,使防锈油失去应有的防锈期。
2. No wind cutting, no rinsing, rust prevention directly after cleaning. The cleaned workpiece surface will carry a large amount of cleaning agent, which will pollute the antirust oil and make the antirust oil lose its due antirust period.
3、长时间不添添加新液,不换槽。每天补加清洗剂原液是保持清洗性能持续的必要措施。清洗剂槽液经过长期不断的混入油污,清洗性能不断下降。需要定期换槽,撇除浮油。
3. Do not add new liquid or change the tank for a long time. Adding detergent stock solution every day is a necessary measure to maintain the continuous cleaning performance. After a long period of continuous mixing with oil, the cleaning performance of the cleaning agent tank continues to decline. The tank needs to be changed regularly to skim off the oil slick.
还有很多其他的不规范操作。清洗防锈工艺很关键,也是成品的后一道。做好清洗,做好清洁度,做好防锈,这个零部件才算真正能走上使用之路。更多相关内容就来关注我们www.jnthcsb.com吧!
There are many other non-standard operations. The cleaning and rust prevention process is very critical, and it is also the next step of the finished product. Only by doing a good job of cleaning, cleanliness and rust prevention can this part really be used. For more relevant content, please follow us at www.jnthcsb.com!